Barcode Readers | Cognex (2024)

What is an industrial barcode scanner?

A barcode reader or barcode scanner is an input device that captures and reads the information contained in a barcode. Barcodes come in a range of 1D or 2D symbologies and are used to track almost every item in industry and commerce. Barcode readers decipher the encoded data to trace parts or shipments, manage inventory, verify product authenticity, and other uses.

Barcode readers acquire and report vast amounts of information quickly, accurately, and cost-effectively. They are the backbone of industrial connectivity, from factory automation to point of sale (POS) at retail stores.

Laser barcode scanners, like RF guns or raster laser scanners, are still used in retail. However, manufacturing and logistics companies have switched to image-based barcode readers for their robustness, reliability, and ability to read 2D codes. Image-based barcode readers consist of a light, an optical lens, a high-definition sensor, image-processing algorithms, and a network connection that communicates with industrial protocols.

Any business that handles inventory, sells products, manufactures parts, tracks and manages shipping, has products with expiration dates, generates reports for regulators, or wants to improve and expand operations must base its information system on barcodes and industrial barcode readers.

Benefits of Cognex Barcode Scanners

Cognex’s extensive line of industrial barcode readers are durable, reliable, and deliver industry-leading read rates. Our barcode readers decode all types of 1D and 2D codes and marking methods, from printed labels to the hardest to read direct part mark (DPM) codes, even for codes with limited contrast, significant damage, or missing elements.

Cognex is the brand of choice thanks to advanced technology, modular options, rugged design, and intuitive set up. Plus, Cognex barcode readers contain no moving parts that can wear out or fail, making them ideal for industrial settings.

No matter the application, Cognex barcode sensors help you reduce costs, optimize performance, increase throughput, and control traceability. Cognex offers fixed-mount, handheld, verifiers,and ESD-safe scanners.

Fixed-Mount Barcode Scanners

Stationary barcode readers offer the necessary speed and accuracy for high-speed, high-volume scanning in distribution centers, warehouses, and manufacturing lines. These hands-free barcode scanners are rugged, space efficient, and easily integrated with conveyor systems.

  • DataMan 380 Series Wide scanning area and advanced imaging for greater throughput and read rates
  • DataMan 80 Series Compact barcode reader with multiple connection options for confined spaces.
  • DataMan 470 Series Fixed-mount barcode readers solve complex, high-throughput manufacturing and logistics applications with ease.
  • DataMan 370 Series Fixed-mount barcode readers deliver superior read performance for the broadest range of applications.
  • DataMan 280 Series Fixed-mount barcode readers with premium decoding technology in a compact form factor.
  • DataMan 150/260 Series High-speed reading of the most challenging 1D and 2D barcodes.
  • DataMan 580 Maintain high read rates and short package gaps for demanding logistics tunnel applications.
  • DataMan 70 Series Advanced image formation for label-based codes.

Handheld Barcode Scanners

Handheld corded or wireless barcode readers are ideal for retail environments, smaller operations, or for moving around the warehouse. Mobile barcode scanners are ergonomically designed, easy to use, cost-effective, and can be quickly deployed without complex integration.

  • DataMan 8700 Series Advanced handheld barcode readers deliver cutting-edge performance for the toughest codes.
  • DataMan 8050 Series Equipped with Cognex’s world class barcode reading algorithms and designed to withstand harsh factory floor conditions.

Barcode Verifiers

Barcode verification scanners are calibrated devices that grade the quality of 1D and 2D codes according to ISO or ANSI standards and are essential to barcode tracking systems. High quality optics, advanced algorithms, and easy to use software ensure compliance with industry standard guidelines.

  • DataMan 475V Series Inline barcode verifier provides automated high-speed verification and quality reporting.
  • DataMan 475VS Series Offline Barcode Verifiers The next generation of offline barcode verification
  • DataMan 8072V Series Handheld barcode verifier packed with the latest technology and software to grade even the most difficult codes quickly and reliably
  • In-Sight 7905V Series Barcode Verifiers Run visual inspections and verify barcode quality, at the same time
  • Webscan Barcode Verifiers Now a part of Cognex, Webscan is recognized as a leader in 1D, 2D, and DPM barcode verification.

Barcode Readers | Cognex (16)

ESD-Safe Barcode Scanners

Electrostatic discharge (ESD) can damage or destroy components in electronics manufacturing, start fires, and cause data loss. An ESD-safe barcode reader combines ESD-safe plastics for all enclosure parts with an antistatic coating for all optical parts to prevent electrostatic discharge.

ESD-Safe Barcode Scanners

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Barcode Readers | Cognex (2024)

FAQs

What is the difference between barcode scanner and barcode reader? ›

A barcode reader works by directing a beam of light across the barcode and measuring the amount and pattern of the light that is reflected. The scanner converts the light energy into electrical energy, which is then converted into data by the decoder and forwarded to a computer.

What are the 4 main types of barcode readers? ›

There are five main types of barcode readers. These are pen wands, slot scanners, Charge-Couple Device (CCD) scanners, image scanners, and laser scanners. Each of these is detailed below.

What are the disadvantages of a barcode reader? ›

The Disadvantages of Barcode Scanning and the Human Factor

Finally, barcode scanning is limited by its reliance on physical data tags or labels; if these become damaged or removed from an item, it may be difficult to scan the product accurately. Another disadvantage of barcode scanning is the potential for human error.

Can I use my phone to read barcodes? ›

You can use the CartonCloud barcode scanner on iPhone and android for accuracy and ease in a range of workflows, including order pick and pack, inventory put away, moving stock, receiving consignments with electronic signature, cross-docking and much more! Want to try for yourself?

Which type of barcode scanner is best? ›

  • Best Overall Scanner. Zebra DS3600.
  • Best Handheld. AirTrack S2-BT.
  • Best Pocket Scanner. AirTrack SP2.
  • Best Retail Scanner. Zebra DS9308.
  • Best Fixed Scanner. Datalogic Gryphon.

Can any barcode scanner read any barcode? ›

2D codes, such as QR codes and Data Matrix, use squares, hexagons, and other shapes to store data. Not all barcode scanners can read all barcodes. Laser barcode scanners and linear imagers read only 1D barcode scanners. Imager (camera-based) 2D barcode scanners read all common 1D and 2D barcodes.

How do I choose a barcode reader? ›

Key Questions to Ask in Choosing a Handheld Barcode Scanner
  1. Will your handheld barcode scanners be used indoors or out? ...
  2. What types of barcodes and symbologies do you work with? ...
  3. How often, and how heavily, will the device be used? ...
  4. Does your application include exposure to harsh environments?

How do I choose a barcode type? ›

Each barcode type has its data capacity threshold, so it's essential to take this into account when selecting a barcode type. In general, 1D barcodes have a lower data capacity when compared to 2D barcodes. This is because 1D barcodes store data horizontally, whereas 2D barcodes store data horizontally and vertically.

What is the new type of barcode called? ›

The latest trend in barcoding, QR Codes are gaining popularity as marketing tools to link to web based information. Not as compact as Data Matrix, you will find them often used on advertising materials and storefronts, linking to special promotions or details about a certain product.

What is better than a barcode? ›

RFID avoids the limitations of barcode scanning, which requires line-of-sight access to each barcode and can only be used to scan one item at a time. Instead, RFID tags do not require line-of-site, and multiple RFID tags can be detected and read remotely and simultaneously.

Are barcodes obsolete? ›

The design has such an advantage that, by the end of 2027, GS1 aims to allow companies to entirely replace the old zebra-striped barcode with a QR code on products. The barcode won't formally be phased out, but it seems destined to disappear from price tags and packages as QR codes take over.

Is it better to use RFID than bar code? ›

RFID systems are much more efficient for scanning a large number of items but can be more expensive and require more setup than barcodes. On the other hand, barcode systems can sometimes be more accurate but are less durable and secure than RFID.

Can a screenshot of a barcode be scanned? ›

A clear image should work. The QR code is a 2-dimensional barcode consisting of tall black and white stripes that are read by an imaging device such as a camera or scanner. Any standard camera will be able to make room for this. Unless the QR code is too blurry to read, a screenshot will work.

How to read a barcode without a scanner? ›

Use Online Barcode Decoding Tools

Numerous online tools can help decode barcodes using the numbers beneath the bars. Websites like Barcode Lookup or Online Barcode Reader allow you to enter the numbers manually and get instant results about the product associated with the barcode.

How do you check if a barcode is readable? ›

Print your barcode and take it to a retail store. Ask if you can scan your barcode at the register. (Bribe the cashier with snacks.) The scanner should pick up your barcode and beep, confirming that the barcode is readable.

What is the difference between scanner and code reader? ›

A code reader is a simplified version of a scan tool, but it's only capable of performing basic scans of trouble codes. A scan tool can read and clear trouble codes, and it may also provide advanced data reading and playback features, knowledge bases, diagnostic procedures, and built-in testing equipment.

Can you read a barcode without a scanner? ›

Numerous online tools can help decode barcodes using the numbers beneath the bars. Websites like Barcode Lookup or Online Barcode Reader allow you to enter the numbers manually and get instant results about the product associated with the barcode.

Why would I need a barcode scanner? ›

A quick scan of the barcode attached to any important item, from laptops, to products, to folders with sensitive files, to safety equipment, scanners can quickly tell you everything you need to know about the item you are seeking and can update your system with the most timely information possible.

What does barcode scanner do? ›

A barcode reader or barcode scanner is an optical scanner that can read printed barcodes and send the data they contain to computer. Like a flatbed scanner, it consists of a light source, a lens, and a light sensor for translating optical impulses into electrical signals.

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